Source Handmade Felt Wool Products

Source Felt Products from Nepal Needle Detection Machine Quality Control

Nepal, a country renowned for its majestic mountains and rich cultural heritage, is also a treasure trove of exquisite handmade wool products. Among these, felt products stand out due to their unique craftsmanship, vibrant colors, and practical uses. Sourcing these products ethically and sustainably from Nepal involves navigating a complex landscape of suppliers, regulations, and logistics. This is where Sourcing Nepal steps in, ensuring that you receive the highest quality felt products while adhering to the best ethical and sustainable practices.

Sourcing Nepal is committed to delivering exceptional felt products sourced directly from verified suppliers in Nepal. Our comprehensive range of services is designed to meet the diverse needs of our clients while upholding our core values of sustainability, ethical sourcing, and quality assurance.

Ensuring the credibility and reliability of suppliers is paramount. Sourcing Nepal employs a rigorous vetting process to select only the most reputable suppliers. This process includes conducting thorough background checks to verify the authenticity and track record of suppliers, visiting the suppliers’ facilities to inspect their production capabilities, working conditions, and compliance with industry standards, and ensuring that our suppliers hold the necessary certifications for ethical and sustainable practices.

Source Felt Products from Nepal Sustainable Sourcing Factory
At Sourcing Nepal, we follow a meticulously planned and organized production process to ensure the highest quality of our felt products. Here is an overview of the key steps involved

Felt Products Production Process

Wool Issuing
The process begins with receiving the production plan. The weight machine is calibrated before issuing new wool. The required wool quantity is prepared according to the production plan, recorded in the wool issuing sheet, and distributed to artisans along with their respective job cards.
Production Unit
Artisans attend a briefing and review the instructions before collecting wool and obtaining a job card. They must submit one sample for approval before commencing mass production. During production, they seek advice from the Water Felting Incharge and submit finished products at QC Station 1 for quality checks.
QC Station 1
Wet State At QC Station 1, the tasks assigned in the job card are verified and recorded. Approved samples are available on the production floor to maintain clear standards. The product is checked throughout the production stages for size, weight, color, tightness, and other attributes. Data of quality-passed products are entered into the payroll record book and job card.
Sun Drying/ Dryer Machine
Wet products are allocated clean and sufficient space for drying. The date of drying is marked, and products are checked to ensure they are properly dried. A dedicated team ensures that all sides of the product are evenly dried. Depending on the weather, dryer balls that pass QC Station 1 may undergo sun drying or machine drying.
QC Station 2
At QC Station 2, the final product’s weight, shape, dimension, and color are checked against the approved sample. Products are cleaned for packaging, safely stored, and forwarded to the labeling, packing, or stitching department.
QC Station 3 (Packaging Material)
Packaging materials are checked to ensure they are the correct size, shape, and fabric and contain accurate information per approved samples. All necessary labels and tags are compiled, and any misprints or errors are corrected.
Inspection
The inspector from Sourcing Nepal conducts an AQL (Acceptance Quality Limit) inspection with a dedicated team to maintain the required quality levels for products from QC Station 2 and 3.
Packaging
Products passing inspection are packed in LDPE bags and sealed. Final packaging involves labeling with SKU labels, placing them in boxes, taping, and applying box labels. The packing material is obtained per specifications, and unit cartons are checked for correct coding.
Final Packaging/Labeling
Labels are stickered on visually inspected goods, and the packing slip is placed inside the shipper box. Boxes are sealed with BOPP tape, batch details are printed, and the boxes are weighed. The weight is recorded, and the packing operation is logged and checked by the storekeeper.
Dispatch/Storage
Ready-to-ship boxes are either dispatched immediately or stored in the finished goods storage facility. All relevant information is displayed on each stack in the staging area to avoid loading mistakes. Labels are checked and recorded, and after onboarding the goods, a report is submitted for necessary documentation and release.

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Trending Felt Products

Felt making is an ancient craft that has been passed down through generations in Nepal. The process begins with raw wool, which is cleaned and carded to remove impurities. The wool is then dyed using natural dyes derived from plants and minerals, giving it vibrant colors. The actual felting process involves layering the wool and applying heat, moisture, and pressure to bind the fibers together. This can be done using traditional techniques, such as rubbing and rolling the wool by hand, or with modern equipment for larger-scale production. The result is a durable and versatile fabric that can be shaped and molded into various products.

At SourcingNepal, we take pride in being the premier choice for businesses seeking sourcing solutions in Nepal.

Contact Info

Kathmandu, Nepal

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